TITLE : SPLIT-PIPE PERFORMANCE

BY : S V ZHUBRIN and J.C. LUDWIG, CHAM Ltd.

FOR : Demonstration Case for FIAT Research

DATE : 1999

PHOENICS Version : 3.2

Introduction

Demonstration calculations have been performed with PHOENICS 3.2 for a case specified by Fiat Research in an email to Peter Spalding, dated 3/11/99.

The geometry of a split pipe was supplied as a CAD file in STL format, and imported directly into the PHOENICS-VR environment. The PHOENICS representation is shown in below.

 

CAD imported in STL format

 

In the case shown, air enters a single inlet at the base of the diagram shown above, and one might expect it to separate at the division of the pipe internally, to exit via two outlets at the top. A Cartesian grid of 50*50*10 cel s was used to represent the geometry. The case took under 2 hours to set up.

Geometrical details, Boundary Conditions and Fluid Properties

For convenience purposes, the imported CAD geometry was rotated around the X-axis by 12 to align with its bounding box. The outside temperature was 20C and the pressure ambient. Turbulent ai at 60C enters the inlet at 50 m/s.

Calculation Time

The calculation took roughly 2 hours to run on a PII/266 computer. The case took 300 sweeps before reaching satisfactory convergence.

Results

Graphical results showing velocity, stream lines, temperature and pressure were requested by the client. All pictures shown are generated within the PHOENICS VR-Viewer.

 

Velocity vectors

Immediate observation shows that the bulk of the flow exits through one outlet. Close observation indicates in-flow through the second outlet.

 

Velocity vectors coloured by velocity

Scrutiny of the velocity vectors readily demonstrates the flow and shows regions of re-circulation and, again, inflow through an outlet.

 

Velocity vectors coloured by temperature

 

 

Streamlines coloured by pressure

Re-circulation is most easily identified via streamlines selected at inlet and outlets.

Contour plot of temperature

 

 

Contour plot of temperature (different slice through Y)

Contour plot of pressure

 

Supplementary information

Following receipt of the results from CHAMs demonstration, Fiat Research built a prototype split-pipe physical model and took photographs of the process through a transparent wall in the pipe. The geometry an the experimental results are shown below.

Photograph supplied by Fiat Research

The flux into the pipe, shown below, was visualised with a laser optic method called Slieren and represents the same boundary conditions chosen for the earlier computer prediction.

Fiat Research personnel have confirmed that "It seems that your software has predicted very well the behaviour of the system".